Nontraditional metal fabrication machining processes are those that are new to the industry and do not always use machining forces and perishable tooling. These nontraditional processes often advance the metal fabrication industry by making it possible to cut materials that were formerly too difficult or impossible to work with. Some of these processes are becoming more widely used in the metal fabrication industry.

Abrasive Flow Machining

Abrasive flow machining is a complex process that directs a semisolid abrasive material back and forth between two opposing cylinders with block or sheet metal positioned in between. This process cuts through metals made of soft aluminum and nickel alloys.

Another form of metal fabrication processing using abrasive flow technology is abrasive jet machining. This process uses the same abrasive material, propelled at the metal at high velocities using a directed stream of compressed air or CO2. This is highly effective in deburring, cleaning and cutting parts. The abrasive materials can consist of silicon carbide, aluminum oxide, boron carbide or glass beads. The added use of compressed gas helps to keep the materials and the working environment cool during processing.

Laminated Object Manufacturing

The laminated object manufacturing metal fabrication process produces models from solid sheet materials. Solid sheet materials can be purchased in bulk and are cheaper than other types of production materials. The process uses a three dimensional electronic file and laser applications to create the machining effect. Drilling, welding, engraving and case-hardening can all be completed using these lasers. Intense pulsed beams of light created by carbon dioxide lasers are often used. Compressed air, argon, oxygen and nitrogen are also used in laminated object manufacturing.

Reverse Engineering

Reverse engineering is a metal fabrication process that utilizes lasers, CMM and other measuring devices to create a computer assisted design file from an existing part. This 'scanning' of an existing part allows the operator to precisely reproduce the existing part, repair any flaws by altering the production of the new part or to redesign an entirely new part based on the substructure of the scanned part. It is a very useful nontraditional process for companies that develop new parts and seek to improve on existing designs.

Thermal Energy Finishing

Thermal energy finishing uses thermal energy and the resulting heat to quickly and accurately burn away the unwanted flash material and burrs from around finished parts. This finishing process is ideal for use with parts that are used to conduct fluids or gases. It also consistently produces a quality product that is free of contaminates. This in turn reduces the need for wasted metal fabrication materials due to inaccurate parts and eliminates the need for extensive quality control checks.

Today, manufacturing has embraced a wide range of advanced technologies that have enabled the reduction of turnaround time considerably. As a result, demand on the metal stamping industry has also increased as the components have to be made to be exactly suitable to the final product. This has made precision and custom metal stamping much more important in the manufacturing industry.

Custom metal stamping is the process of creating metal products according to the required sizes and shapes through a method called stamping. It involves the pressing or stamping of the metal in dies or press tools to give it the right shape. In custom metal stamping, the final products are made according to customer’s precise requirements and conditions. Custom metal stamping is used in various industries like construction, electrical, bearing, automotive, medical and janitorial, among others.

Metal stamping typically involves the normal process of metal stamping but with certain changes. These can be the change in the kind of metal to be used, changes in the size and shape of the final product, the need to produce many kinds of sizes and shapes, high quality of the tools used, the volume and the number of units to be produced, the kinds of presses required and the number of presses and dies required. Some producers are changing their processes to accommodate any volume, up to thousands of tons.

There are several challenges to be met by the custom metal stamping companies. These are producing a high quality product, designing new products or re-engineering existing products to suit customers’ needs while also meeting delivery requirements. The company has to be involved in every stage right from product design assistance to the final delivery. Additionally, the costs also have to be kept low even as the scope of offerings is increased.

Today, manufacturing has embraced a wide range of advanced technologies that have enabled the reduction of turnaround time considerably. As a result, demand on the metal stamping industry has also increased as the components have to be made to be exactly suitable to the final product. This has made precision and custom metal stamping much more important in the manufacturing industry.

Custom metal stamping is the process of creating metal products according to the required sizes and shapes through a method called stamping. It involves the pressing or stamping of the metal in dies or press tools to give it the right shape. In custom metal stamping, the final products are made according to customer’s precise requirements and conditions. Custom metal stamping is used in various industries like construction, electrical, bearing, automotive, medical and janitorial, among others.

Metal stamping typically involves the normal process of metal stamping but with certain changes. These can be the change in the kind of metal to be used, changes in the size and shape of the final product, the need to produce many kinds of sizes and shapes, high quality of the tools used, the volume and the number of units to be produced, the kinds of presses required and the number of presses and dies required. Some producers are changing their processes to accommodate any volume, up to thousands of tons.

There are several challenges to be met by the custom metal stamping companies. These are producing a high quality product, designing new products or re-engineering existing products to suit customers’ needs while also meeting delivery requirements. The company has to be involved in every stage right from product design assistance to the final delivery. Additionally, the costs also have to be kept low even as the scope of offerings is increased.

Finding an OEM solution for air purifier & air cleaner, there are many companies out there who are committed to finding the right solution for you and your business. Most of them will develop a solution meeting your needs. Below are examples of solutions you may need to consider if you are seeking for air purifier OEM solutions. In developing new OEM products, your vendor will work with you through four phases:

Please note that There are two common types of air purifiers that can remove some or all of the particles in the air: mechanical filters—the most effective are classified as High Efficiency Particulate Air filters (HEPA filters)—and electrostatic precipitators. The Production procedures might be various depending on projects. HEPA filters are made out of very fine glass threads with a diameter of less than 1 micron. Electrostatic precipitators rely on electrostatic forces to remove particles from the air.

Phase 1: EVALUATION vendor and the OEM customers develop a detailed understanding of the product requirements. vendor then evaluates the business opportunity and technical feasibility.

Phase 2: DEVELOPMENT AND PROTOTYPE vendor works to achieve the required performance goals and to demonstrate and deliver a small number of prototype products in a relative short time.

Phase 3: PILOT PRODUCTION vendor resolves manufacturing issues, pursues opportunities for cost reduction, and scales up for production. Final qualification of the product design will occur. Additional testing protocols will be developed to address the quality and reliability as well during this phase.

Phase 4: FULL PRODUCTION vendor establishes the final manufacturing process and brings the new product into full volume production.

There are many different manufacturers of Industrial Steel Shelving in the market today. The trouble is picking quality shelving at a reasonable price. The Prices of a shelf depending on the manufacturer can vary greatly and so can the quality. Your cheapest product is currently coming out of China where this type of shelving is mass produced in great quantities. You will also see some cheaper versions of Industrial type shelf's at places like Wal-Mart.

The problem with cheap Shelf's is that they may look industrial but they are not able to handle the weight of a true quality shelf. Generally the life expectancy of the shelf is greatly reduced because the cheap versions tend to twist up much easier when put under heavy weight. Therefore if you are going to put out some money to put some shelving in your warehouse or office space you want to find cheap or reasonably priced steel shelving that is made from quality materials and is truly made to be used in industrial applications.

Quality Industrial Steel Shelving is generally made from 18 gauge or 20 gauge cold rolled steel. What you will find is that some of the cheap versions you will run in to are made from steel that is not thick enough to handle the weight. For a durable paint job shelf's of this type are usually phosphated and then painted with a baked on enamel to ensure a lasting finish. Weight capacity of a quality unit is generally in between 450 to 2000 pounds. The heavier the load requirement the more reinforced the unit has to be. Usually 12 gauge angle bars are used to reinforce the shelving so it can handle heavier weights.

Industrial Steel Shelving is available in a large variety of sizes. Also their are open and closed units depending on your needs. The open units are accessible from both sides where the closed units are made with a back plate and can only be accessed from one side, however closed industrial steel shelving units are more durable and can also be separated in to bins for storing smaller items like screws or such. Generally shelf's of this type come in 5 to 10 shelf units depending on your storage needs.

Wide span Industrial Steel Shelving is made to storing large items in warehouses and can also be used for making tire racks. Tire racks are generally just widespan shelving units without any decking. The shelving is made in a width to accommodate a tire. Wide span shelving is quite sturdy and is perfect for storing heavier load like car parts and such. Widespan Shelving usually comes in anywhere from 3 to 6 levels. Sizes range from 36X12X84 to 96X48X84. Since this type of a shelving unit is used to hold heavier loads it is usually decked with 5/8" particle board but it can also be decked with a wire mesh or any other material that can be cut to size. Tire racks of course do not require decking. A good quality Wide span Shelf is made from cold rolled steel which is then phosphated and then painted with a baked on enamel.

Be weary of Industrial steel shelving that is so cheap that it beats the going market price. Usually when the units are so cheap the quality of the materials used are reflected in that discounted price. Remember that this type of shelving is made from steel and steel prices tend to fluctuate so prices may also vary. However if you find a unit that is made from good quality heavy gauge steel that is cold rolled you are on the right track to getting a quality shelf at a reasonable price